Side Meeting: Computational & Database Methods for Design & Prediction

Introduction

Keith Legg

ASETSDefense

Durable Aircraft Design Modules for Corrosion Protection

Craig Matzdorf, Farrel Martin

NAVAIR, NRL

Computational Galvanic Corrosion Prediction

Leslie Bortels

Elsyca (Belgium)

Coating Databases for Aircraft & Weapon Systems Design, Incorporating Performance, Galvanic, Environmental & Cost Data

Patrick Coulter

Granta Design (UK)

Galvanic Data Acquisition

Dennis Dull

Boeing Research & Technology

cWorks - Corrosion Identification and Management Software for Aircraft Corrosion Control

Steve Gaydos

Boeing Research & Technology

Corrosion Prevention and Control Database

Matt Koch

USMC CPAC

Materials by Design - Computational Alloy Design for Corrosion Control

Charlie Kuehmann

Questek Innovations

Atoms to Airplanes: The Future

Joe Osborne

Boeing Research & Technology

Session 1: Drivers for Material Replacement

Introduction

Bruce Sartwell

SERDP/ESTCP

DoD's Hexavalent Chromium Minimization Strategy and Strategic Plan for REACH

Paul Yaroschak

OSD-ATL

Effect of REACH on the Aerospace Industry>

Scott Fetter

Lockheed-Martin F-35

Meeting the Challenge of Environmental Regulations in Europe and North America

Alain Viola, Roger Eybel

Safran (France)

Effect of European and US Rules on Plating and Finishing

Christian Richter

NASF

Helping the Warfighter Become Green

James Reed

DLA

Session 2: Issues and Solutions for Platforms

Coating Systems for Army Vehicles

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John Escarsega

ARL

Progress in Naval Aviation Systems

Craig Matzdorf

NAVAIR

Lessons Learned in Hazmat Replacement at Boeing

Joe Osborne

Boeing Research & Technology

Coating Requirements and Projects for USMC Vehicles

Matt Koch

USMC CPAC

Session 3: Light Metal Protection and Repair

Magnesium Finishing for OEM and Overhaul

Bill Elmquist

Tagnite

Recent Keronite Developments and Approvals on Titanium, Magnesium and Aluminum Composites

James Curran

Keronite (UK)

Cold Spray for Repair of Magnesium Gearboxes

Brian Gabriel

ARL

Clean & Green Brush Plating and Anodizing in Europe

Jean-Pierre Chaix

Dalic (France)

Summary of Day 1 Side Meeting on Computational and Database Methods

Keith Legg

ASETSDefense

Session 4: Coating Systems

Progress in Powdercoat

Wayne Patterson

Hill AFB

Environmental and Performance Advancements in CARC Systems

John Mort

Hentzen

Electrocoat Process for Non-Chromate Primers in DoD Manufacturing

Thor Lingenfelter

PPG

Ultraviolet Curable Topcoats

Todd Williams

Bayer Materials Science

Non-Hexavalent Chromium Steel Conversion Coatings for Ground Vehicles

John Kelley

ARL

NAVAIR Progress in Assessing, Validating and Implementing Non-Chromate Primers

Julia Russell, Bill Nickerson, Craig Matzdorf

NAVAIR

Ultraviolet Curable Powder Coatings

Chris Geib

SAIC

Session 5: Hexavalent Chromium (Cr⁶⁺) and Cadmium (Cd) Alternatives

Low Hydrogen Embrittlement Zinc-Nickel Qualification Test Results & Process Parameters Development

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Craig Pessetto,Dave Frederick

ES3, USAF

Temperature Effects on Corrosion of Cr6+, Cr3+, and Non-Cr6+ Conversion Coatings on AlumiPlate, and AlumiPlate Implementations

Kelly Donaldson

AlumiPlate

Ionic Liquid Aluminum Plating for Cd Replacement

Toshi Murai, Tarek Nahlawi

Dipsol Chemical Co. Japan; Dipsol of America

Qualification of Cold Spray for Repair of MIL-DTL-83488 Aluminum Coatings

Steve Gaydos

Boeing Research & Technology

Qualification of Brush Plating Repairs for Cadmium and Alternatives

Mary Gilman

Boeing Research & Technology

Environmentally Compliant Sealant Removers

Jim Tankersley

Battelle Dayton

Session 6: Cr⁶⁺ and Cd Alternatives for Electronics

NASA TEERM Progress: Cr6+ Elimination for Electronics

Matt Rothgeb, Kurt Kessel

NASA

Cd and Cr6+ on Connectors: Alternatives & Issues

Gerald Tredan

Radiall (France)

Tin-Zinc for Cd Replacement on Connectors

Tarek Nahlawi

Dipsol of America

Galvanic Consequences of Using Different Cd Alternatives on Electrical Connectors

Alan Rose

Elsyca (USA)

Session 7: Hard Chrome Plating Alternatives

Evaluation of HVOF Applied Coatings as a Replacement for Sulfamate Nickel-Chromium Plating on Landing Gear Structure

Mark Pollack, John Falkowski

Boeing Research & Technology

Electrodeposition of Nanovate CR Coatings as a Hard Chrome Alternative

Ruben Prado, Diana Facchini

ADEP JAX, Integran

Gun Barrel Coatings - PVD

Gennady Yumshtyk

Paradigm Shift

Gun Barrel Coatings - Explosive Bonding

Frank Campo

Benet Labs

New AMS Specs for Grinding and Superfinishing of HVOF Coatings

Jon Devereaux

NASA

Session 8: Accelerated Test Methods

Corrosion Testing and the Non-Chrome Engineering Circular

Craig Matzdorf

NAVAIR

Understanding the Role of Spray & Relative Humidity Conditions in Accelerated Corrosion Testing

Jim Dante

SWRI

Design of Experiment Approach to Hydrogen Re-Embrittlement Evaluation

Scott Grendahl, Ed Babcock, Steve Gaydos

ARL, Boeing Research & Technology

Session 9: Coating Removal

Final Evaluation of an Environmentally Compliant Paint Remover

Frank DiPofi, Jeff Kingsley

DLA Aviation, AFRL/RXSA

Progress in Laser Stripping

Randy Straw

AFRL

Atmospheric Plasma for Surface Modification

Stephen Hudak

NC State

Pulse Waterjet Coating Removal of Platings and Coating

Fred Laguines, Jay Randolph, Willy Bloom

ES3, VLN

Session 10: Beryllium and Other Issues

Copper-Beryllium Alternative Development Using a Computational Approach

Eric Fodran

Northrop Grumman

A Metal Matrix Composite Beryllium-Aluminum Alternative for Optical Systems

Scott Fetter

Lockheed-Martin

Microbially Influenced Corrosion

John Stropki

Battelle Columbus